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A 15 per cent.Fe crude ore raised to 60 per cent.Fe concentrate with 5 per cent.Fe loss in tailings would require 5.5 tons of crude for 1 ton of concentrates.The cost of crushing and concentration can be brought down to 12 c.Per ton crude or possibly to 10 c., and the cost of quarrying on a large scale, probably 40 c., would be low enough.
Crushing is a dry process whereas grinding is generally performed wet and hence is more energy.Iron ore is beneficiated by crushing and then separating the iron from the gangue minerals through screening.This is usually so efficient that lower grade ore can be treated especially when the magnetite is.
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